Shanghai JUMP Automatic Equipments Co., Ltd is the first domestic supplier of turnkey complete tomato paste & chili sauce processing machinery. Through the cooperation and communication with Italy and Germany FBR/Rossi/FMC and many companies,integrating the technical characteristics of foreign counterparts, the continuous development of research has formed the company’s unique design concept and technical process route. All the equipment manufacturing process comply with ISO9001 standards strictly. The tomato paste production line is mainly composed of tomato washing machine, hoist, fruit detector, crusher, pre-heater, beater, three-effect four-stage forced circulation evaporator, sterilization machine and aseptic filling machine and other equipment composition. This processing line can produce HB28%-30%, CB28%-30%, HB30%-32%, CB36%-38% and other kinds of ketchup, chili sauce and onion sauce etc..
1.The whole line composition:
A: promotion system of the original fruits, cleaning system, sorting system, crushing system, pre-heating sterilization system, pulping system, vacuum concentration system, sterilization system, aseptic bag filling system
B: pump → blending drum → homogenization →deaerating → sterilization machine → washing machine → filling machine → capping machine → tunnel spray sterilizer → dryer → coding → boxing
Package from: glass bottle, PET plastic bottle, cans, aseptic soft package, roof pack 2L-220L sterile bag, carton package, plastic bag, 70-4500g tin can.
Commodity: 28-30% cold break tomato paste.
A/B color: 2.2min
pH: 4.0-4.5
HMC: 48 max
Bosytwick: 4.0-10. Cm/30sec.
Lycopene: 50mg/100g min
PACKAGE BY 220L STEEL DRUM
80drums/20ft continer.
Ingredient: 100% fresh & nature tomatoes
Shelf time: 2 years
Storage: In clearn, dry and ventilated area.
Quality control under HACCP, ISO, QS.
1.70g× 100cans/CTN
Quantity /20′FCL: 2350 cartons
2.210g× 48cans/CTN
Quantity /20′FCL: 1850cartons
3.400g× 24cans/CTN
Quantity /20′FCL: 1980 cartons
4.800g× 12cans/CTN
Quantity /20′FCL: 1950 cartons
5.850g× 12cans/CTN
Quantity /20′FCL: 1900 cartons
6. 2.2kg× 6cans/CTN
Quantity /20′FCL: 1560 cartons
7.3.0kg× 6cans/CTN
Quantity /20′FCL: 1000 cartons
8. 4.5kg× 6cans/CTN
Quantity /20′FCL: 750 cartons
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C. Tomato Crusher and Pulping machine
Using Italian technology, multiple sets of cross-blade structure, crusher size can be adjusted according to customer or specific project requirements, it will increase the tomato juice rate of 2-3% relative to the traditional structure , which is suitable for production of onion sauce, carrot sauce, pepper sauce , apple sauce and other fruits and vegetables sauce and products
E. Tomato paste evaporator
Single-effect, double-effect,triple-effect and multi-effect tomato paste evaporator, which will save more energy; Under vacuum, continuous low temperature cycle heating to maximize the protection of nutrients in the material as well as the originals. There are steam recovery system and double times condensate system, it can reduce the consumption of steam;
F. Tomato paste sterilizer
Our Tomato paste sterilizer Have obtained nine national patented technology, take full advantages of the material’s own heat exchange to save energy– about 40%
F. Tomato paste aseptic filling machine
Our tomato paste aseptic filling machine adopt Italian technology, sub-head and double-headed, continuous filling, reduce return; Using steam injection to sterilize, to ensure filling in aseptic state , the shelf life of product will twp years at room temperature ; In the filling process,using turntable lifting mode to avoid secondary pollution.