Pomegranate Concentrate Juice Production Line
- Condition:
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New
- Place of Origin:
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Shanghai, China
- Brand Name:
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OEM
- Model Number:
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JPF-GZ3857
- Type:
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turn-key project
- Voltage:
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220V/380V
- Power:
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2.2kw
- Weight:
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200kg
- Dimension(L*W*H):
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1380*1200*2000mm
- Certification:
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CE ISO
- Warranty:
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2 Years, 2 Years
- After-sales Service Provided:
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Engineers available to service machinery overseas
- Product name:
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pomegranate concentrate juice production line
- Color:
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Customers’ Requirements
- Material:
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Stainless Steel 304
- Application:
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Root Vegetables
- Function:
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Multifunctional
- Capacity:
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2-10t/h
- Usage:
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Industrial Usage
- Item:
-
Turnkey project
- Feature:
-
High Efficiency
- Supply Ability:
- 10 Set/Sets per Month
- Packaging Details
- package in carton
- Port
- Shanghai
- Lead Time :
- in 3 months or shorter
Fruit juice production line
Our Advantages:
1.Turnkey solution. No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop services, from your warehouse designing(water, electricity ,staff) , worker training, machine installation and debugging, life-long after-sale service etc.
2.15 years export experience, easily transport cargo to your door
3.customized service, we will try our best to meet your requirement.
4.Quality guarantee: 12 months. After that, engineers also available on your traval expense and spare parts cost.We offer life-long after-sale service.
Main advantages of our system line:
1. High production speed achieved by a newly designed head system (single head or twin heads available), improved reliability from a fully PLC controlled self diagnostic operational mode.
2. Greater versatility by meeting various packing standards with different products.
3 Coordinates well with the tube in tube sterilizer, if some malfunction with the filler, the product will be automatic flow back into the buffer tank before the UHT sterilizer.
4. The use of a hermetically sealed empty bag ensures the bag will remain sterile before it is filled.
5. High pressure saturated steam is used for sterilization of the fitment, cap and exposed portion of the filler prior to each filling cycle. NO CHEMICALS are required.
6. The sealing of the fill valve on the interior of the fitment keeps product completely away from the package sealing area.
7. The hermetic heat sealing of the fitment provides a tamper evident closure and a superior oxygen barrier.
8. The overall aseptic design of the filler allows uninterrupted. Operation throughout a complete tomato/fruit season, maximizing your plant’s efficiency
9. CIP and SIP available together with tube in tube sterilizer
Welcome any inquiry! Tel/Wechat/Whatsapp:008613681836263
Automatic fruit juice processing plant
1.The whole line is automatic
2.Set washing ,filling and capping three functions in one body
3.suitable for high temperature resistant PET bottled juice and tea drink filling
4.made of high quality SUS304stainless steel
5.applying touch screen for operation
Fruit juice production line is composed of water powder mixer, syrup filter, duplex filter, vacuum degasser, UHT sterilizer and homogenizer, and so on. The raw material could be fresh fruit or concentrated juice. It can be used for making orange juice production line, apple juice production line, peach juice production line, and cherry juice production line etc. We also can design custom production lines in accordance to customers’ requirements.
Production process:
I: choice of raw materials
Choose fully ripe, fresh, good flavor and rich in juice, no plant diseases and insect pests of TaoGuo, maturity insufficient TaoGuo should pass after cooked.
II: the raw material pretreatment
1.clean.Raw materials are chosen after clean with clear water wash and brush to MAO net in 1% hydrochloric acid solution or detergent solution again after rinsing, remove residues of pesticides, and then rinse in clean water, drain well.
2.cut a half to go nuclear.Dig nuclear machine cut in half.
3.soak protect color.Cut after the dig nuclear material in 0.1%.A mixture of ascorbic acid and citric acid solution soak protect color.
III:heating beating
Fruit piece under 90°C to 95 °C, the heat for 3 to 5 minutes, to soften, beating through the pore size of 0.5 mm beater, remove the skin.
IV: flavor adjustment
After dealing with the crust of fruit pulp in order to increase the flavor to be adjusted.Adjust add sugar, citric acid and L – ascorbic acid and other ingredients.Its ratio of peach pulp 100 kg, 80 kg 27% sugar solution, citric acid, L – ascorbic acid 0.07 0.45 kg – 0.2 kg.
V: the homogeneous degassing
Homogeneous is to make juice pulp particles suspended split into smaller particles and uniformly dispersed in the fruit juice, increase the stability of fruit juice, prevent stratification.
1.Homogeneous method is to coarse filter juice by high pressure homogenizer, make juice in the pulp particles and colloid material at high pressure through the 0.002 0.003 mm in diameter of holes and become more fine particles.Commonly used on production of 130-160 kg/cm2 homogenizer.It also can be used for homogeneous colloid mill.When the juice through the colloid mill gap of 0.05 0.075 mm slit, in fruit pulp granules by strong centrifugal force function and mutual impact friction, thereby achieve homogeneous.When the fruit juice into the oxygen, nitrogen and carbon dioxide and other gases, among them, the nitrogen can cause vitamin C and pigment substances such as oxidation and corrosion of tinplate cans, therefore, must be degassing, degassing method basically has the following two kinds:1, vacuum method.The juice into the vacuum container make juice in micro mist jet and degassing.Taken by vacuum method of vacuum degree is 685-711 mm hg or above, temperature is below 43 °C.
2.nitrogen exchange method.Juice from a vertical glass tube or stainless steel tube cone top into nitrogen pressure into the from the bottom.Nitrogen after joining the small bubbles formed in the fruit juice, replaced the oxygen in the fruit juice and achieve the goal of degassing.
VI: sterilization tank
Juice is heated to 95 °C. Lasts 1 min, strike can immediately.
VII: sealed cooling
Screw the bottle cap, the tank inverted for one minute.Immediately after the seal segmented cooling to 38 °C or so, and then warehouse storage.Quality qualified fruit tea products are pink or yellow-brown, allowed dark red;SAP uniform opacity, after long-term rest particles precipitate;With peach juice flavor, without peculiar smell;Soluble solids was 10% – 14%
1.Capacity:1000-30000bph
2.Bottle size:250-1500ml
3.Accept special design
4.CE ISO approved
Introduction of PET / glass bottle orange / mango juice production line
1)The machine is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics.
2)The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles.
3) The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted. There the output and benefit of the machine is higher than the machines of the same specifications. The advanced OMRON programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably.
4) It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity, On the bases, the filling parts of the machine can be changed into filling methods of lower vacuum.
5)The filling category of lower vacuum (Z type machine) is applicable in glass bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can be adopted. The machine is an idea-preferred equipment for beverage makers.
Characteristics of PET / glass bottle orange / mango juice production line
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan’s Mitsubishi, France Schneider, OMRON.
Pre-sales service
We can suggest customer the most suitable machine according to their formula and Raw material. “Design and development”, “manufacturing”, “installation and commissioning”, “technical training” and “after sales service”. We can introduce you supplier of raw material, bottles, labels etc. Welcome you to our production workshop to learn how our engineer produce. We could customize machines according to your real need, and we could send our engineer to your factory to install machines and train your worker of Operation and maintenance. Any more requests. Just let us know.
After-sale service
1.Installation and commissioning: We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified to ensure that the equipment is in time and put into production;
2.Regular visits:To ensure the long-term stable operation of the equipment, we will be based on customer needs, provide one to three times a year to come to technical support and other integrated services;
3.Detailed inspection report: Whether the inspection regular service, or the annual maintenance, our engineers will provide a detailed inspection report for the customer and the company reference archive, in order to learn the equipment operation at any time;
4.Fully complete parts inventory: In order to reduce the cost of parts in your inventory, provide better and faster service, we prepared a complete inventory of parts of equipment, to meet customers possible period of want or need;
5.Professional and technical training:In order to ensure the performance of the customer’s technical personnel to become familiar with the equipment, correctly grasp the equipment operation and maintenance procedures, in addition to install on-site technical training. Besides, you also can hold all kinds of professionals to the factory workshops, to help you faster and more comprehensive grasp of technology;
6.Software and consulting services:In order to allow your technical staff to have a greater understanding of the equipment related counseling, I will arrange to send the equipment regularly sent to the advisory and latest information magazine.No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
