Tomato juice beverage production line equipment, tomato beverage production equipment operation process:

(1) Selection of raw materials: tomatoes with fresh, proper maturity, bright red color, no pests, rich flavor and soluble solids greater than 5% or more are selected as raw materials.

(2) Cleaning: remove the pedicle of the selected tomato fruit, and wash it with clean water to remove the sediment, pathogenic bacteria and pesticide residues attached to it.

(3) Crushing: this process is important for the viscosity of tomato juice.Process, there are two methods of hot crushing and cold crushing.Generally, hot crushing is applied in production. On the one hand, juice yield is high, on the other hand, enzyme passivation is fast, tomato juice viscosity is high, juice is not easy to stratify, but the different temperature and time of hot crushing have a great impact on the viscosity of tomato juice, and viscosity is an important factor affecting the stability and flavor of juice.

(4) Juicing and filtration: grind the crushed tomatoes with colloid quickly, and then filter with press cloth to get tomato juice.

(5) Deploy: Wage appropriate amount of granulated sugar, citric acid and stabilizer into a small amount of hot distilled water to dissolve, and then mix well with tomato juice, and then use distilled water to constant volume to the appropriate concentration.

(6) Homogenization: homogenize the prepared tomato juice into the homogenizer to further refine the pulp and prevent precipitation.

(7) Sterilization: the homogenized tomato juice was pasteurized and maintained at 85℃ for 8-10min.

(8) Hot filling: quickly fill the sterilized tomato juice into the sterilized glass bottle and seal it.

(9) Cooling: Put the glass bottle of tomato juice upside down on the experimental bench, cool for 8min, and then quickly reduce to room temperature

Tomato juice beverage production line equipment, tomato beverage production equipment

Tomato juice beverage production line equipment process: tomato raw material → acceptance → cleaning → crushing preheating → juicing → filtration → blending → degassing → homogenizing → sterilization → hot filling → pouring → cooling → finished products according to the type:

1. Clarify and filter → mix → high temperature instantaneous sterilization (Clarify tomato juice)

2. Homogenizing, degassing → blending → instantaneous sterilization at high temperature (cloudy tomato juice)

3. Concentration → deployment → canning → instantaneous sterilization at high temperature (concentrated tomato juice)

Tomato juice beverage production line equipment, tomato beverage production equipment principle refers to the tomato juice as the main raw material, the use of high temperature instantaneous sterilization, hot crushing, pulping filtration and freezing clarification technology, after the composition of sugar and acid adjustment, tomato juice production, which is more important for the fruit with dense flesh.The degree of fruit crushing should be appropriate, the size of the broken fruit block should be uniform, the fruit block is too large and the juice yield is low;Too small to cause the outer layer of fruit and vegetable juice is pressed quickly, forming a thick skin, inner layer of juice flow out difficult, the juice rate is reduced.The degree of fragmentation depends on the variety of fruit.In order to improve the juice yield, the raw fruit can be heated after broken to make the protein in the protoplasm of the cell solidify, change the semi-permeability of the cell, and at the same time make the pulp soften, pectin hydrolysis, reduce the viscosity of the juice, so as to improve the juice yield.It is also conducive to the exudation of pigment and flavor substances, and can inhibit the activity of enzymes.Pectin can also be added to crushed fruits and vegetables to effectively decompose pectin substances in pulp tissue by pectinase, so that the fruit and vegetable juice viscosity is reduced, easy to extract and filter, and the juice output rate is improved.

Filling cylinder of tomato juice beverage filling machine: the filling cylinder is round, and the size of the cylinder is determined according to the output.There is a liquid level display outside the cylinder.The cylinder is equipped with a floating ball, which is enclosed with a thin metal tube and a wire connected with an electric couple. When the liquid level induction is lower than the level induction area, the filling pump will start automatic liquid feeding.After the liquid level is set, the float ball reaches the corresponding position, the signal is received, and the liquid pump stops filling water.

Tomato juice beverage filling machine after washing bottle filling via chart module, the bottle is transferred to the bottle, the bottle is stuck, and module rotating filling module has a prototype platform, bottle filling valve bayonet stuck up to a point, tap rubber wheel rolling to high, lifting the bottle, filling valve is open, the liquid in the cylinder of dc down due to gravity, now at the bottom of the filling department, continue to exercise, when the movement to the low groove pulley will move down to the lows, the bottle down position, release valve, filling is completed.

The capping head of tomato beverage is designed for magnetic separation torsion type, which can adjust the torsion of caps of different sizes and threads.The adjustment method is convenient and simple, as long as the position of the torque screw can be adjusted.The main feature of this capping machine is the grab-cap capping.After the photoelectric switch detects the bottle, the signal is sent to the PLC computer system, and the cap is placed by the lower cap device. After the cap is accurately grasped by the cap screw head, the bottle is sealed.PLC computer control, realize no bottle no cap, no bottle no cap, no cap automatic stop and so on.