A concentrated fruit juice production line is a series of processes designed to convert fresh fruit into concentrated juice with a longer shelf life. Here is a general overview of the production line:
- Fruit Cleaning: The fruits are thoroughly cleaned and any foreign particles, such as dirt or leaves, are removed.
- Fruit Sorting: The fruits are sorted according to size, color, and ripeness to ensure consistent quality in the final product.
- Fruit Crushing: The fruits are crushed to extract the juice. This can be done using various methods, such as pulping or pressing.
- Juice Extraction: The juice is separated from the pulp using extraction methods like centrifugation or filtration. This step helps remove any remaining solids from the juice.
- Juice Concentration: The extracted juice is concentrated by removing water through evaporation or reverse osmosis processes. Concentration increases the juice’s flavor and reduces its volume for easier packaging and transportation.
- Pasteurization: The concentrated juice is heated to kill any bacteria or molds that may be present, ensuring its safety and extending its shelf life.
- Packaging: The concentrated juice is filled into bottles, cans, or aseptic bags, depending on the desired packaging format. This step may include sterilization and sealing to maintain product quality.
- Quality Control: Regular quality checks are conducted throughout the production line to ensure the concentration level, taste, color, and overall quality of the final product.
- Storage and Distribution: The packaged concentrated fruit juice is stored in a controlled environment and then distributed to retailers or further processing facilities.
It is essential to note that the specific production line and equipment used may vary depending on the type of fruit, production capacity, and desired juice concentration levels.
Company Introduction
Concentrated fruit juice production line
Shanghai JUMP GROUP Co., Ltd, is keeping leadership position in the tomato paste and concentrated apple juice processing line. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
Contact: Felix/WhatsApp: 008618012657061
Our unique–Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned – from the initial conception phase to the final phase of implementation – will be conducted in a transparent and comprehensible manner.
Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
Keymachine descript
Bucket Elevator
1. smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. running stably with low noise, speed adjustable by transducer.
3. anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine
1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Peeling, pulping & Refining Monobloc (Pulper)
1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
Belt press extractor
1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency
Preheater
1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
Evaporator
1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.
Tube in tube sterilizer
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time
Packing & Delivery
Stable wooden package protects machine from strike and damage.
Wound plastic film keeps machine out of damp and corrosion.
Fumigation-free package helps the smooth customs clearance.
The big size machine will be fixed in container without package.
Post time: Jul-20-2023