Basic Parameters And Operation Process of Aseptic Big Bag Filling Machine

The aseptic big bag filling machine is widely used in the preservation and packaging of the base material of various beverages, the original juice and concentrated juice of various fruits, vegetables and medicinal materials. It can be processed and stored in large packaging near the production area during the peak season of fruits and vegetables, and then produced separately in the off-season.
Aseptic big bag filling machine is mainly composed of aseptic filling head, operating system, man-machine control system, steam protection system, metering system and workbench.

The packaging bag adopts sweeping plastic composite aseptic bag (L-220L). Sterilize the bag mouth and filling chamber with steam jet method to ensure that the filling chamber is always in a sterile state, and the sterile bag mouth is sterilized bacteria, opening, filling and sealing are all done in an aseptic environment. The equipment has its own CP cleaning and SP sterilization action process, which can realize linkage with the front-end sterilizer, without the need for separate cleaning and sterilization.

The aseptic big bag filling machine is equipped with two sets of control systems, manual and automatic, controlled by a flow meter metering controller, with small deviation (less than %), high efficiency and low investment. The unique design of the filling chamber avoids dripping of condensed water. With power roller, single barrel conveying structure, the barrel is automatically conveyed after filling, and the length of the in and out rollers is 5M:
The aseptic big bag filling machine is made of high-quality stainless steel 304 except for the electrical configuration, motor and soft connection. The pipeline layout is reasonable and there is no dead angle. The circulating steam and compressed air are discharged to the outside of the aseptic filling workshop through the corresponding pipeline.
Control system configuration of aseptic big bag filling machine: equipped with independent control cabinet and simple button box, corner melting mold screen and programmable logic controller (PLC) adopt German Siemens, solenoid valve and cylinder adopt AirTAC, switch button adopts Schneider; metering system Using Germany Cologne electromagnetic flowmeter.

Basic Parameters
Fillable aseptic bag range: 5L-220L
Power: 1.6KW
Maximum filling volume: 4 tons per hour (according to 220L sterile bag as standard)
Steam consumption: 20KGH
Weight after packaging: 650KG
Dimensions: 3000*2000*2500 (length*width*height)

Operating procedures
Manual bagging, one-click bag clamping, one-click filling, until the filling is completed and the barrel is transported out.
The filling head of the aseptic big bag filling machine can move in three-dimensional coordinates, avoiding the disadvantages of high energy consumption and serious instability caused by the traditional lifting platform: the stainless steel material pipe is connected to the imported food-grade double-channel sealing ring, which avoids the traditional lifting platform. The product brought by the soft connection contains plastic mud and the quality of the bag mouth pliers is not qualified, and a special transmission device is used. It is mainly suitable for aseptic filling of concentrated fruit juice jam. The whole filling process is carried out in aseptic environment, which fully guarantees the safety of materials. Filling specifications are aseptic bags of 5-220L.
Upgraded on the basis of the Italian aseptic filling machine, it is divided into single head and double head. Siemens PLC and automatic control of angle mold bottles, the equipment runs stably, the measurement is accurate, and it is easy to operate.