FRUIT JUICE CONCENTRATE PROCESSING LINE

CIP clean system

Including acid tank ,base tank ,hot water tank, heat exchange system and controlsystems. Cleaning all the line.

Bucket Elevator

1. smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.

2. running stably with low noise, speed adjustable by transducer.

3. anticorrosive bearings, double sides seal.

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.

2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.

3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.

2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.

3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.

2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.

3. the extraction rate can be get 75-85%(based on raw material)

4. low investment and high efficiency

Filling machine

1.Adopt Italian technology, sub-head and double-headed, continuous filling, reduce return;
2.Using steam injection to sterilize, to ensure filling in aseptic state , the shelf life of product will twp years at room temperature ;
3.In the filling process,using turntable lifting mode to avoid secondary pollution.

Retort

1. Quick opendoor structure, safety interlock.

2. With compressed air pipe so as to be convenience for counter-pressure processing by customers.

3. The bowl shell is with insulation layer, which could reduce the energy consumption

4. Control system—- Touch screen +PLC it automatically fulfill the whole process of exhausting, heatingup, cooling of counter pressure and drainage.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

Preheater

.1. To inactivate enzyme and protect color of paste.

2. Auto temperature control and the out temperature are adjustable.

3. Multi-tubular structure with end cover

4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.