Large Scale Tomato Beating Pulping Crusher Machine

Short Description:


Product Detail

Product Tags

Overview
Quick Details
Applicable Industries:
Food & Beverage Factory
Brand Name:
Jumpfruits
Place of Origin:
China
Voltage:
380
Power:
0.75
Dimension(L*W*H):
1*0.6*1.2m
Weight:
300kg
Certification:
SGS
Warranty:
1 Year
After-sales Service Provided:
Field installation, commissioning and training
Application fields:
Fruit processing plant, Meat processing plants, Vegetable processing plant, Beverage Factory, Seasoning plant
Machinery Function:
beating tomatoes fruits
Raw material:
Fruit, Vegetables
Output product name:
tomato fruit pulp
Product name:
tomato crusher machine
Application:
building tomato processing or distribution line
Feature:
turnkey solution,from A to Z service
Capacity:
reasonal design for customer,500kg/h to 100T/H treatment capacity
Material:
SUS304 Stainless Steel
Function:
Multifunctional
Item:
Automatic Fruits Juicer Machine
Usage:
Food Processing Industries
Color:
Customers’ Requirements
Supply Ability:
20 Set/Sets per Month tomato crusher machine
Packaging Details
1.Stable wooden package protects machine from strike and damage. 2.Wound plastic film keeps machine out of damp and corrosion.3.Fumigation-free package helps the smooth customs clearance.4.The big size machine will be fixed in container without package.
Port
shanghai port
Lead Time :
Quantity(Sets) 1 – 1 >1
Est. Time(days) 30 To be negotiated
Product Description

Large scale tomato beating pulping crusher machine for industry tomato factory

The double stage tomato / mango pulping crusher machine adopts two stages pulping to enhance the quality of the fruit pulp, to make it even thinner and separate the dreg with fruit in further.

1. Fruit pulp and the dreg separate automatically
2. Can be mounted in aprocessing line and also can perform the production by own
3. All the material where contact with the product is made of high quality stainless stee which are in standard of food requirements.
4. Easy to clean and disassemble and assemble.

Name
Description
Size(L*W*H)mm
Capacity (T/H)
according to the different raw fruits
JPF-DDJ01
All made of SUS 304,rotating at 960-1350 rpm
1170*600*1250
2
JPF-DDJ02
1760*800*1500
3-5
JPF-DDJ03
1950*1050*1880
6-10
JPF-DDJ04
2150*1050*1880
11-15
Scientific design

Process flow to make high-quality tomato paste:

 

1) Receiving: Fresh tomatoes arrive at the plant in trucks, which are directed to the offloading area. An operator, using a special tube or boom, pipes a vast quantity of water into the truck, so that the tomatoes can flow out from the special opening at the rear of the trailer. Using water allows the tomatoes move into the collection channel without being damaged.

2)

Sorting: More water is continuously pumped into the collection channel. This water carries the tomatoes into the roller elevator, rinses them, and conveys them to the sorting station. At the sorting station, staff remove material other than tomatoes (MOT), as well as the green, damaged and discolored tomatoes.  These are placed on a reject conveyor and then collected in a storage unit to be taken away. In some facilities, the sorting process is automated

3)

Chopping: The tomatoes suitable for processing are pumped to the chopping station where they are chopped.

4)

Cold or Hot Break: The pulp is pre-heated to 65-75°C for Cold Break processing or to 85-95°C for Hot Break processing.

5)

Juice Extraction: The pulp (consisting of fiber, juice, skin and seeds) is then pumped through an extraction unit composed of a pulper and a refiner – these are essentially large sieves. Based on customer requirements, these mesh screens will allow more or less solid material to pass through, to make a coarser or smoother product, respectively.

Typically, 95% of the pulp makes it through both screens.  The remaining 5%, comprised of fiber, skin and seeds, considered waste and is transported out of the facility to be sold as cattle feed.

6)

Holding Tank: At this point the refined juice is collected in a large holding tank, which constantly feeds the evaporator.

7)

Evaporation: Evaporation is the most energy-intensive step of the whole process – this is where the water is extracted, and the juice that is still only 5% solid becomes 28% to 36% concentrated tomato paste. The evaporator automatically regulates juice intake and finished concentrate output; the operator only has to set the Brix value on the evaporator’s control panel to determine the level of concentration. 

As the juice inside the evaporator passes through different stages, its concentration gradually increases until the required density is obtained in the final “finisher” stage. The entire concentration/evaporation process takes place under vacuum conditions, at temperatures significantly below 100°C.

8)

Aseptic Filling: Most facilities package the finished product using aseptic bags, so that the product in the evaporator never comes into contact with air until it reaches the customer. The concentrate is sent from the evaporator directly to an aseptic tank – it is then pumped at high pressure through the aseptic sterilizer-cooler (also called a flash cooler) to the aseptic filler, where it is filled into large, pre-sterilized aseptic bags. Once packaged, the concentrate can be kept up to 24 months.

Some facilities choose to package their finished product under non-aseptic conditions. This paste must go through an additional step after packaging – it is heated to pasteurize the paste, and then kept under observation for 14 days before being released to the customer.

To design tomato processing line of energy and capital intensive. Just free free to contact +8613681836263

Whole Line

A. Scraper-type spray elevator

Select stainless steel bracket, food-grade and hard plastic or stainless steel scraper, smoothing blade architecture to prevent the fruit jam; Using imported anti-corrosion bearings, double-sided seal; with continuously variable transmission motor, variable frequency Speed and low operating costsTitle goes here.

B. Sorting  machine

Stainless steel roller conveyor, rotation and solution, a full range of check, no need ends. Manmade fruit platform, painted carbon steel bracket,stainless steel antiskid pedal,stainless steel fence.

C. Crusher

Fusing Italian technology, multiple sets of cross-blade structure, crusher size can be adjusted according to customer or specific project requirements, it will increase the juice juice rate of 2-3% relative to the traditional structure , which is suitable for production of onion sauce, carrot sauce, pepper sauce , apple sauce and other fruits and vegetables sauce and products

D. Double-stage pulping machine

It have tapered mesh structure and the gap with load can be adjusted, frequency control, so that the juice will be cleaner; Internal mesh aperture are based on customer or specific project requirements to order

E. Evaporator

Single-effect, double-effect,triple-effect and multi-effect evaporator, which will save more energy; Under vacuum, continuous low temperature cycle heating to maximize the protection of nutrients in the material as well as the originals. There are steam recovery system and double times condensate system, it can reduce the consumption of steam;


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