It adopts rotary design, which mainly used for washing empty bottles of juice and water etc. Then transfer the clean bottles into filling part.
PET bottles entrance to equipments by star wheel, the bottles clamped and reversed to make the bottle down. Washing with sterilizing water and drain well, then turn over the bottle up automatically. Main structure and washing part are made by stainless steel, simple structure and easy adjustable; Less contact with bottleneck, which can avoid secondary pollution effectively.
Filling Part
This Filling Machine is design by XINMAO, Filling valve adopts negative filling way, filling fast and sensitive; the precision of filling liquid surface is high; There is no spring in valve, materials don’t contact with the spring directly, which is good for cleaning valve. To make sure the filling process and filling temperature, when there is no bottle or closed down, the materials in valve is under micro back flow condition. Whole machine are controlled by PLC automatically.
2.The whole line composition:
A: promotion system of the original fruits, cleaning system, sorting system, crushing system, pre-heating sterilization system, pulping system, vacuum concentration system, sterilization system, aseptic bag filling system
B: pump → blending drum → homogenization →deaerating → sterilization machine → washing machine → filling machine → capping machine → tunnel spray sterilizer → dryer → coding → boxing
C. Crusher
Fusing Italian technology, multiple sets of cross-blade structure, crusher size can be adjusted according to customer or specific project requirements, it will increase the juice juice rate of 2-3% relative to the traditional structure , which is suitable for production of onion sauce, carrot sauce, pepper sauce , apple sauce and other fruits and vegetables sauce and products
D. Double-stage pulping machine
It have tapered mesh structure and the gap with load can be adjusted, frequency control, so that the juice will be cleaner; Internal mesh aperture are based on customer or specific project requirements to order
E. Evaporator
Single-effect, double-effect,triple-effect and multi-effect evaporator, which will save more energy; Under vacuum, continuous low temperature cycle heating to maximize the protection of nutrients in the material as well as the originals. There are steam recovery system and double times condensate system, it can reduce the consumption of steam;
F. Sterilization machine
Having obtained nine patented technology, take full advantages of the material’s own heat exchange to save energy– about 40%
F. Filling machine
Adopt Italian technology, sub-head and double-headed, continuous filling, reduce return; Using steam injection to sterilize, to ensure filling in aseptic state , the shelf life of product will twp years at room temperature ; In the filling process,using turntable lifting mode to avoid secondary pollution.
We can suggest customer the most suitable machine according to their formula and Raw material. “Design and development”, “manufacturing”, “installation and commissioning”, “technical training” and “after sales service”. We can introduce you supplier of raw material, bottles, labels etc. Welcome you to our production workshop to learn how our engineer produce. We could customize machines according to your real need, and we could send our engineer to your factory to install machines and train your worker of Operation and maintenance. Any more requests. Just let us know.
After-sale service
1.Installation and commissioning: We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified to ensure that the equipment is in time and put into production;
2.Regular visits:To ensure the long-term stable operation of the equipment, we will be based on customer needs, provide one to three times a year to come to technical support and other integrated services;
3.Detailed inspection report: Whether the inspection regular service, or the annual maintenance, our engineers will provide a detailed inspection report for the customer and the company reference archive, in order to learn the equipment operation at any time;
4.Fully complete parts inventory: In order to reduce the cost of parts in your inventory, provide better and faster service, we prepared a complete inventory of parts of equipment, to meet customers possible period of want or need;
5.Professional and technical training:In order to ensure the performance of the customer’s technical personnel to become familiar with the equipment, correctly grasp the equipment operation and maintenance procedures, in addition to install on-site technical training. Besides, you also can hold all kinds of professionals to the factory workshops, to help you faster and more comprehensive grasp of technology;
6.Software and consulting services:In order to allow your technical staff to have a g