Tomato processing machine

Shanghai JUMP Automatic Equipments Co., Ltd is the first domestic supplier of turnkey complete tomato processing machine. Through the cooperation and communication with Italy and Germany FBR/Rossi/FMC and many companies,integrating the technical characteristics of foreign counterparts, the continuous development of research has formed the company’s unique design concept and technical process route. All the equipment manufacturing process comply with ISO9001 standards strictly. This production line is mainly composed of washing machine, hoist, fruit detector, crusher, pre-heater, beater, three-effect four-stage forced circulation evaporator, sterilization machine and aseptic filling machine and other equipment composition. This processing line can produce HB28%-30%, CB28%-30%, HB30%-32%, CB36%-38% and other kinds of ketchup, chili sauce and onion sauce etc..

Package of tomato ketchup: glass bottle, PET plastic bottle, cans, aseptic soft package, roof pack 2L-220L sterile bag, carton package, plastic bag, 70-4500g tin can.

Main Features

1) Simple structure in linear type ,easy in installation and maintation. 

2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. 

3) High pressure double crank to control the die opening and closing. 

4) Running in a high automatization and intellectualization,no pollution 

5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine . 

Bucket Elevator

1. smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. running stably with low noise, speed adjustable by transducer.
3. anticorrosive bearings, double sides seal.

Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer’s requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

Evaporator

1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time