Machine description:
Company has created the advanced sterilizer with tubular type and tube-in-tube structure.This kind of sterilizer is widely used in liquid sterilizing industry, and the tubular type is used for the natural juice,pulp,puree,milk,sauce and other liquid with good fluidity and the tube-in-tube type sterilizer is specially for the tomato paste and other fruit puree concentrate which has high solids and viscosity with not so good fluidity.
The tube in tube type sterilizer has 4 layers tubular structures, the inner two layers and outside layer will go through with the hot water and middle layer will be running with the product.The product will be heated by the hot water to the setting temp and then hold the product under the temp for few time to completely sterilized the product and then cool down the product by cooling water or chilled water.The sterilizer will be consisting of the product tank,the piston pump,the heat exchanger,the holding and cooling tubes and control system.
Specification:
(as an example,customize for different product per customer’s requirement)
Product to be treated | Puree with 30 brix |
Average working capacity | 1000kg/h |
Recommended sterilization temperature | 108℃(adjustable) |
Holding time | 150 seconds |
Average product outlet temperature | 36-38℃ |
Steam consumption | About 200kg/h |
Dimension | 8000*2000*2650mm(l*w*h) |
Power | 28.5kw |
Working principle:
u Put the product from a storage tank mounted for the sterilizer into the heater exchanger unit.
u Heat the product by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product ,then cool down into filling temperature by cooling water or chilled water
u Before each production shift,sterilize in the place system with aseptic filler together by superheater water.
u After each production shift,clean in place the system with aseptic filler together by hot water,alkali liquid and acid liquid
Features:
u Main structure with SUS 304 stainless steel
u Combined Italian technology and conform to Euro-standard.
u Great heat exchange area,low energy consumption and easy maintenance
u Adopt mirror welding tech and keep the smooth pipe joint
u Auto return flow if not enough sterilization
u Separate control panel,PLC and human machine interface,CIP and SIP available
Electrical configuration:
PLC and human Machine Interface | Siemens |
Steam pressure reducing valve | Spirax Sarco |
Steam regulating valve | Spirax Sarco |
Steam trap valve | Spirax Sarco |
Electric elements | Schneider |
Transducer | Japan Fuji |
Paperless Temperturer Recoder | YOKOGAWA |
Breaker | Schneider |
Central relay | Omron |
(Each parts can be replaced by other renowned brands per customer requirement.)
JUMP Machinery is a modern high-tech joint-stock enterprise, specializing in tomato sauce, fruit juice jam, tropical fruit processing, hot filling fruit juice drinks, tea drinks, and other whole plant equipment research and development, design, manufacture and turnkey projects. The company’s employees are highly professional, a number of masters and doctors majoring in food engineering and packaging machinery, fully equipped with whole line project’s design, development, manufacturing, installation, commissioning, technical training and after-sales service, and other aspects of integrated capacities.
Owning to 40 years’ rich experience and technical strength in food machinery industry, adhering to the concept of ”absorbing foreign technique extensively , innovating independently domestically ” , SHJUMP maintains a strong leading position not only in traditional equipment for tomato sauce, apple juice concentrate , but also makes brilliant achievements in other fruit and vegetable beverage equipment , such as for red dates, wolf berry, sea-buckthorn, cili, loquat, raspberry and other concentrated juice production and diluting& filling production line.SHJUMP mastered professional processing technology and advanced enzymatic technology, and has successfully set up more than 110 fruit juice jam production line at home and abroad and has helped customers gain excellent product quality and good economic benefits.
SHJUMP, adhering to the principle of branding on quality and service, after years of effort, has established a good brand image due to superior prices and quality service. Its products are widely penetrated into the Southeast Asia, the Middle East, Africa, South America, Europe and other overseas markets.
Related products we can supply: