(1) Coconut shelling and broken flesh
The coconut should be made of fresh and mature coconut fruit. Rinse the sediment and debris attached to the outer skin of the coconut shell with tap water. Cut the coconut shell with a knife and use the coconut planer to remove the coconut flesh and add enough beverage. The treated water produced is sent to a refiner for crushing. Special attention should be paid to the amount of water added, the amount should not be too small, so as not to affect the raw material ‘extraction rate, generally controlled 50-70% of the amount of water. When it is broken into a loose state, the juice is best, which is coarse grinding. After being filtered by a centrifugal filter and then finely ground with a colloid mill, the egg self-quality and the oil are analyzed and analyzed in order to improve the utilization rate of the raw materials. More than 90% of the solids in the coarse and finely ground slurry can pass through 150 mesh.
(2) Ingredients Add about 5 times the weight of water to the emulsifier and stabilizer, stir at 65 – 75 0C, 2800r/min
Mix 4-Smin to obtain a stable emulsifier solution and stabilizer solution. The coconut juice and the appropriate amount of sugar, emulsifier and stabilizer which have been adjusted to the concentration of the slurry are placed in a stainless steel mixing tank with a stirrer in order.
(3) Homogenization
The purpose of homogenization is to further break and evenly divide the particles of different particle sizes and different densities in the coconut juice, increase the affinity of the coconut juice, appropriately increase the boring degree of the product, inhibit the occurrence of delamination and sedimentation, and maintain the uniformity of the coconut juice. stable. Pressure and temperature are extremely important parameters affecting the homogenization effect. Most of the homogenization adopts high-pressure homogenizer. It relies mainly on the huge pressure difference, so that the fat particles are broken by shearing and high-speed impact, and become finer fat particles. The surface area of the fat globule, from
The amount of adsorption of the egg on the surface of the fat globule is increased, the specific gravity of the fat globule is increased, the buoyancy is reduced, and the distribution of the solid particles is narrowed to increase the emulsification effect.
(four) degassing
In this process, degassing is after homogenization. This is one of the processes different from the conventional botanical self-drinking process, and the purpose is mainly to remove the air mixed in the homogenization.
(5) Canning and sterilization
For three-pack packaging products: the homogenized and degassed coconut juice is pumped to a quantitative canning machine, and the coconut juice is quantitatively poured into a three-piece can bottle and sent to a capping machine via a conveyor belt for glanding. Seal the bottle mouth. The coconut juice is then sent to a sterilizer for pressurized autoclaving.
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned – from the initial conception phase to the final phase of implementation – will be conducted in a transparent and comprehensible manner.
Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
Stable wooden package protects machine from strike and damage.
Wound plastic film keeps machine out of damp and corrosion.
Fumigation-free package helps the smooth customs clearance.
The big size machine will be fixed in container without package.